AI-Powered Root Cause Failure Analysis (RCFA) Software

Rigorous Analysis. Intuitive to Use.
Powerful Enough to Find the Real Root Causes.

Aletheia guides you step-by-step through Root Cause Failure Analysis, from failure intake to cause trees to corrective actions, so your team gets it right, every time.

First-time users routinely complete a full investigation in Aletheia, with root causes identified and corrective actions assigned, without any training from us.

That's the power of a guided methodology.

Uncover root causes faster. Close investigations with confidence.

See How It Works

See it in action

See a full investigation in under 2 minutes.

Watch how Aletheia guides a complete RCFA from failure intake to closed investigation.

The Problem

Without a consistent process, failures keep coming back.

When investigations vary by who leads them, root causes get missed and corrective actions fix symptoms instead of causes. The result? The same failure, months later, at a much higher cost.

The True Cost

$100K – $1M+

A single repeat failure can cost a plant $100,000 to $1,000,000+ in downtime, lost production, emergency labor, and equipment damage.

Inconsistent Investigations

Investigation quality varies wildly depending on who leads it

Lost Documentation

Critical documentation is buried in emails or never captured at all

No Accountability

Action items fall through the cracks with no tracking or follow-up

Why Now

Industrial equipment demands more expertise than the workforce can supply.

Industrial equipment is growing more complex, but the skilled workforce to maintain it is not keeping pace. Maintenance teams face rising demands with a widening experience gap.

13%

Projected growth in demand for industrial machinery mechanics and maintenance workers from 2024 to 2034 — much faster than the 3% average across all U.S. occupations

U.S. Bureau of Labor Statistics, Occupational Outlook Handbook

1.9M

U.S. manufacturing jobs projected to go unfilled by 2033 due to the skills and applicant gap

Deloitte & The Manufacturing Institute, 2024 Talent Study

Aletheia ensures your team can conduct rigorous, defensible investigations regardless of experience level. The methodology does the heavy lifting.

How Aletheia Works

From failure to fix in four steps

A structured, AI-assisted workflow that guides every investigation to true root causes.

01

Structured Intake

Capture equipment details, failure description, operating context, and maintenance history in a guided form that ensures nothing gets missed.

Structured Intake screenshot
02

AI-Guided Investigation

Aletheia generates targeted follow-up questions to surface failure modes, contributing factors, and missing evidence that investigators might overlook.

AI-Guided Investigation screenshot
03

Root Cause Analysis

AI analyzes all investigation data and suggests root cause candidates with cause trees. Your team validates and confirms — human judgment stays in the loop.

Root Cause Analysis screenshot
04

Action Items & Closure

Assign corrective actions, track completion, and close the RCFA as a permanent, searchable system of record for future reference.

Action Items & Closure screenshot

ROI Calculator

What's a Repeat Failure Actually Costing You?

Most plants experience repeat failures every year. Even eliminating one is transformative.

Calculate Your Impact

3
115
$100K
$0$1M
Annual cost of repeat failures

$300K

Potential annual savings with Aletheia

$180K

Based on 60% reduction in repeat failures

Aletheia pays for itself the first time it prevents a recurrence.

Key Features

Built for how reliability teams actually work

Every feature designed with input from reliability engineers and maintenance leaders.

AI-Generated Follow-ups

Targeted questions that surface what investigators miss, ensuring thorough investigations every time.

Root Cause Candidates

AI suggests cause trees that are human-validated, not blindly accepted. Your expertise stays central.

Full Audit Trail

Complete investigation history with timestamps, changes, and decision rationale for compliance and learning.

Action Item Tracking

Assign corrective actions with owners, due dates, and status tracking. Nothing falls through the cracks.

Searchable System of Record

Every past RCFA is searchable, letting teams learn from history and spot patterns across failures.

Consistent Process

Same rigorous investigation framework regardless of who leads it. Quality becomes systematic, not luck.

Who It's For

Built for serious operations

From reliability engineers on the floor to plant leadership tracking KPIs.

Reliability Engineers

Lead better investigations with AI assistance that catches what manual processes miss.

Maintenance Managers

Ensure consistent quality across all RCFAs regardless of who conducts them.

Plant Operations Leaders

Track investigation metrics, completion rates, and demonstrate continuous improvement.

Industrial Facilities

Any operation where equipment uptime is critical and repeat failures are unacceptable.

Ready to stop the cycle of repeat failures?

Join the early access program and be among the first to transform how your plant handles root cause analysis.